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Showing posts with label HW:Printers and Scanners. Show all posts

How Scanners Work

Browse the article How Scanners Work
Introduction to How Scanners Work
Scanners have become an important part of the home office over the last few years. Scanner technology is everywhere and used in many ways:

  • Flatbed scanners, also called desktop scanners, are the most versatile and commonly used scanners. In fact, this article will focus on the technology as it relates to flatbed scanners.
  • Sheet-fed scanners are similar to flatbed scanners except the document is moved and the scan head is immobile. A sheet-fed scanner looks a lot like a small portable printer.
  • Handheld scanners use the same basic technology as a flatbed scanner, but rely on the user to move them instead of a motorized belt. This type of scanner typically does not provide good image quality. However, it can be useful for quickly capturing text.
  • Drum scanners are used by the publishing industry to capture incredibly detailed images. They use a technology called a photomultiplier tube (PMT). In PMT, the document to be scanned is mounted on a glass cylinder. At the center of the cylinder is a sensor that splits light bounced from the document into three beams. Each beam is sent through a color filter into a photomultiplier tube where the light is changed into an electrical signal.





Microtek's Scanmaker flatbed scanner. See more scanner images.

The basic principle of a scanner is to analyze an image and process it in some way. Image and text capture (optical character recognition or OCR) allow you to save information to a file on your computer. You can then alter or enhance the image, print it out or use it on your Web page.
In this article, we'll be focusing on flatbed scanners, but the basic principles apply to most other scanner technologies. You will learn about the different types of scanners, how the scanning mechanism works and what TWAIN means. You will also learn about resolution, interpolation and bit depth.
On the next page, you will learn about the various parts of a flatbed scanner.
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Anatomy of a Scanner
Parts of a typical flatbed scanner include:
  • Charge-coupled device (CCD) array
  • Mirrors
  • Scan head
  • Glass plate
  • Lamp
  • Lens
  • Cover
  • Filters
  • Stepper motor
  • Stabilizer bar
  • Belt
  • Power supply
  • Interface port(s)
  • Control circuitry



Close-up of the CCD array

The core component of the scanner is the CCD array. CCD is the most common technology for image capture in scanners. CCD is a collection of tiny light-sensitive diodes, which convert photons (light) into electrons (electrical charge). These diodes are called photosites. In a nutshell, each photosite is sensitive to light -- the brighter the light that hits a single photosite, the greater the electrical charge that will accumulate at that site.



Photons hitting a photosite and creating electrons
The image of the document that you scan reaches the CCD array through a series of mirrors, filters and lenses. The exact configuration of these components will depend on the model of scanner, but the basics are pretty much the same.
On the next page, you will see just how all the pieces of the scanner work together.

The Scanning Process
Here are the steps that a scanner goes through when it scans a document:
  • The document is placed on the glass plate and the cover is closed. The inside of the cover in most scanners is flat white, although a few are black. The cover provides a uniform background that the scanner software can use as a reference point for determining the size of the document being scanned. Most flatbed scanners allow the cover to be removed for scanning a bulky object, such as a page in a thick book.



In the image above, you can see the fluorescent lamp on top of the scan head.


  • A lamp is used to illuminate the document. The lamp in newer scanners is either a cold cathode fluorescent lamp (CCFL) or a xenon lamp, while older scanners may have a standard fluorescent lamp.
  • The entire mechanism (mirrors, lens, filter and CCD array) make up the scan head. The scan head is moved slowly across the document by a belt that is attached to a stepper motor. The scan head is attached to a stabilizer bar to ensure that there is no wobble or deviation in the pass. Pass means that the scan head has completed a single complete scan of the document.



The stabilizer bar is very durable and tightly secured to the body of the scanner.


  • The image of the document is reflected by an angled mirror to another mirror. In some scanners, there are only two mirrors while others use a three mirror approach. Each mirror is slightly curved to focus the image it reflects onto a smaller surface.
  • The last mirror reflects the image onto a lens. The lens focuses the image through a filter on the CCD array.



Look carefully at the image above and you can see all three of the mirrors plus the lens assembly in this scan head.

The filter and lens arrangement vary based on the scanner. Some scanners use a three pass scanning method. Each pass uses a different color filter (red, green or blue) between the lens and CCD array. After the three passes are completed, the scanner software assembles the three filtered images into a single full-color image.



Click on the green Scan button to see the scanning process.
Most scanners today use the single pass method. The lens splits the image into three smaller versions of the original. Each smaller version passes through a color filter (either red, green or blue) onto a discrete section of the CCD array. The scanner combines the data from the three parts of the CCD array into a single full-color image.
Another imaging array technology that has become popular in inexpensive flatbed scanners is contact image sensor (CIS). CIS replaces the CCD array, mirrors, filters, lamp and lens with rows of red, green and blue light emitting diodes (LEDs). The image sensor mechanism, consisting of 300 to 600 sensors spanning the width of the scan area, is placed very close to the glass plate that the document rests upon. When the image is scanned, the LEDs combine to provide white light. The illuminated image is then captured by the row of sensors. CIS scanners are cheaper, lighter and thinner, but do not provide the same level of quality and resolution found in most CCD scanners.
We will take a look at what happens between the computer and scanner, but first let's talk about resolution.

Resolution and Interpolation
Scanners vary in resolution and sharpness. Most flatbed scanners have a true hardware resolution of at least 300x300 dots per inch (dpi). The scanner's dpi is determined by the number of sensors in a single row (x-direction sampling rate) of the CCD or CIS array by the precision of the stepper motor (y-direction sampling rate).


The precision of the stepper motor determines the y-direction sampling rate.

For example, if the resolution is 300x300 dpi and the scanner is capable of scanning a letter-sized document, then the CCD has 2,550 sensors arranged in each horizontal row. A single-pass scanner would have three of these rows for a total of 7,650 sensors. The stepper motor in our example is able to move in increments equal to 1/300ths of an inch. Likewise, a scanner with a resolution of 600x300 has a CCD array with 5,100 sensors in each horizontal row.



Most scanners have a scan area that is either letter size (8.5x11 inches, 21.6x27.9 centimeters) or legal size (11x14 inches, 27.9x35.6 centimeters).

Sharpness depends mainly on the quality of the optics used to make the lens and the brightness of the light source. A bright xenon lamp and high-quality lens will create a much clearer, and therefore sharper, image than a standard fluorescent lamp and basic lens.
Of course, many scanners proclaim resolutions of 4,800x4,800 or even 9,600x9,600. To achieve a hardware resolution with a x-direction sampling rate of 9,600 would require a CCD array of 81,600 sensors. If you look at the specifications, these high resolutions are usually labeled software-enhanced, interpolated resolution or something similar. What does that mean?
Interpolation is a process that the scanning software uses to increase the perceived resolution of an image. It does this by creating extra pixels in between the ones actually scanned by the CCD array. These extra pixels are an average of the adjacent pixels. For example, if the hardware resolution is 300x300 and the interpolated resolution is 600x300, then the software is adding a pixel between every one scanned by a CCD sensor in each row.
Another term used when talking about scanners is bit depth, also called color depth. This simply refers to the number of colors that the scanner is capable of reproducing. Each pixel requires 24 bits to create standard true color and virtually all scanners on the market support this. Many of them offer bit depths of 30 or 36 bits. They still only output in 24-bit color, but perform internal processing to select the best possible choice out of the colors available in the increased palette. There are many opinions about whether there is a noticeable difference in quality between 24-, 30- and 36-bit scanners.

Image Transfer
Scanning the document is only one part of the process. For the scanned image to be useful, it must be transferred to your computer. There are three common connections used by scanners:
  • Parallel - Connecting through the parallel port is the slowest transfer method available.
  • Small Computer System Interface (SCSI) - SCSI requires a special SCSI connection. Most SCSI scanners include a dedicated SCSI card to insert into your computer and connect the scanner to, but you can use a standard SCSI controller instead.
  • Universal Serial Bus (USB) - USB scanners combine good speed, ease of use and affordability in a single package.
  • FireWire - Usually found on higher-end scanners,FireWire connections are faster than USB and SCSI. FireWire is ideal for scanning high-resolution images.



A scanner may have more than one way of connecting
to your computer.


Did You Know?
TWAIN is not an acronym. It actually comes from the phrase "Never the twain shall meet" because the driver is the go-between for the software and the scanner. Because computer people feel a need to make an acronym out of every term, TWAIN is known as Technology Without An Interesting Name!
On your computer, you need software, called a driver, that knows how to communicate with the scanner. Most scanners speak a common language, TWAIN. The TWAIN driver acts as an interpreter between any application that supports the TWAIN standard and the scanner. This means that the application does not need to know the specific details of the scanner in order to access it directly. For example, you can choose to acquire an image from the scanner from within Adobe Photoshop because Photoshop supports the TWAIN standard. In addition to the driver, most scanners come with other software. Typically, a scanning utility and some type of image editing application are included. A lot of scanners include OCR software. OCR allows you to scan in words from a document and convert them into computer-based text. It uses an averaging process to determine what the shape of a character is and match it to the correct letter or number.
The great thing about scanner technology today is that you can get exactly what you need. You can find a decent scanner with good software for less than $200, or get a fantastic scanner with incredible software for less than $1,000. It all depends on your needs and budget.

How Laser Printers Work

Browse the article How Laser Printers Work
Introduction to How Laser Printers Work

Hewlett Packard LaserJet 4050T
The Hewlett Packard LaserJet 4050T is a typical laser printer. See more laser printer pictures.
­ The term inkjet printer is very descriptive of the process at work -- these printers put an image on paper using tiny jets of ink. The term laser printer, on the other hand, is a bit more mysterious -- how can a laser beam, a highly focused beam of light, write letters and draw pictures on paper? In this article, we'll unravel the mystery behind the laser printer, tracing a page's path from the characters on your computer screen to printed letters on paper. As it turns out, the laser printing process is based on some very basic scientific principles applied in an exceptionally innovative way.

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The Basics: Static Electricity
The primary principle at work in a laser printer is static electricity, the same energy that makes clothes in the dryer stick together or a lightning bolt travel from a thundercloud to the ground. Static electricity is simply an electrical charge built up on an insulated object, such as a balloon or your body. Since oppositely charged atoms are attracted to each other, objects with opposite static electricity fields cling together.

The path of a piece of paper through a laser printer
A laser printer uses this phenomenon as a sort of "temporary glue." The core component of this system is the photoreceptor, typically a revolving drum or cylinder. This drum assembly is made out of highly photoconductive material that is discharged by light photons.



The basic components of a laser printer


The Basics: Drum
Initially, the drum is given a total positive charge by the charge corona wire, a wire with an electrical current running through it. (Some printers use a charged roller instead of a corona wire, but the principle is the same.) As the drum revolves, the printer shines a tiny laser beam across the surface to discharge certain points. In this way, the laser "draws" the letters and images to be printed as a pattern of electrical charges -- an electrostatic image. The system can also work with the charges reversed -- that is, a positive electrostatic image on a negative background.

The laser "writes" on a photoconductive revolving drum.
After the pattern is set, the printer coats the drum with positively charged toner -- a fine, black powder. Since it has a positive charge, the toner clings to the negative discharged areas of the drum, but not to the positively charged "background." This is something like writing on a soda can with glue and then rolling it over some flour: The flour only sticks to the glue-coated part of the can, so you end up with a message written in powder.
With the powder pattern affixed, the drum rolls over a sheet of paper, which is moving along a belt below. Before the paper rolls under the drum, it is given a negative charge by the transfer corona wire (charged roller). This charge is stronger than the negative charge of the electrostatic image, so the paper can pull the toner powder away. Since it is moving at the same speed as the drum, the paper picks up the image pattern exactly. To keep the paper from clinging to the drum, it is discharged by the detac corona wire immediately after picking up the toner.



The basic components of a laser printer


The Basics: Fuser
Finally, the printer passes the paper through the fuser, a pair of heated rollers. As the paper passes through these rollers, the loose toner powder melts, fusing with the fibers in the paper. The fuser rolls the paper to the output tray, and you have your finished page. The fuser also heats up the paper itself, of course, which is why pages are always hot when they come out of a laser printer or photocopier.


So what keeps the paper from burning up? Mainly, speed -- the paper passes through the rollers so quickly that it doesn't get very hot.
After depositing toner on the paper, the drum surface passes the discharge lamp. This bright light exposes the entire photoreceptor surface, erasing the electrical image. The drum surface then passes the charge corona wire, which reapplies the positive charge.



The basic components of a laser printer
Conceptually, this is all there is to it. Of course, actually bringing everything together is a lot more complex. In the following sections, we'll examine the different components in greater detail to see how they produce text and images so quickly and precisely.


The Controller: The Conversation
Before a laser printer can do anything else, it needs to receive the page data and figure out how it's going to put everything on the paper. This is the job of the printer controller. The printer controller is the laser printer's main onboard computer. It talks to the host computer (for example, your PC) through a communications port, such as a parallel port or USB port. At the start of the printing job, the laser printer establishes with the host computer how they will exchange data. The controller may have to start and stop the host computer periodically to process the information it has received.


A typical laser printer has a few different types of communications ports.
In an office, a laser printer will probably be connected to several separate host computers, so multiple users can print documents from their machine. The controller handles each one separately, but may be carrying on many "conversations" concurrently. This ability to handle several jobs at once is one of the reasons why laser printers are so popular.


The Controller: The Language
For the printer controller and the host computer to communicate, they need to speak the same page description language. In earlier printers, the computer sent a special sort of text file and a simple code giving the printer some basic formatting information. Since these early printers had only a few fonts, this was a very straightforward process. These days, you might have hundreds of different fonts to choose from, and you wouldn't think twice about printing a complex graphic. To handle all of this diverse information, the printer needs to speak a more advanced language.
The primary printer languages these days are Hewlett Packard's Printer Command Language (PCL) and Adobe's Postscript. Both of these languages describe the page in vector form -- that is, as mathematical values of geometric shapes, rather than as a series of dots (a bitmap image). The printer itself takes the vector images and converts them into a bitmap page. With this system, the printer can receive elaborate, complex pages, featuring any sort of font or image. Also, since the printer creates the bitmap image itself, it can use its maximum printer resolution.
Some printers use a graphical device interface (GDI) format instead of a standard PCL. In this system, the host computer creates the dot array itself, so the controller doesn't have to process anything -- it just sends the dot instructions on to the laser.
But in most laser printers, the controller must organize all of the data it receives from the host computer. This includes all of the commands that tell the printer what to do -- what paper to use, how to format the page, how to handle the font, etc. For the controller to work with this data, it has to get it in the right order.


The Controller: Setting up the Page
Once the data is structured, the controller begins putting the page together. It sets the text margins, arranges the words and places any graphics. When the page is arranged, the raster image processor (RIP) takes the page data, either as a whole or piece by piece, and breaks it down into an array of tiny dots. As we'll see in the next section, the printer needs the page in this form so the laser can write it out on the photoreceptor drum. In most laser printers, the controller saves all print-job data in its own memory. This lets the controller put different printing jobs into a queue so it can work through them one at a time. It also saves time when printing multiple copies of a document, since the host computer only has to send the data once.


The Laser Assembly
Since it actually draws the page, the printer's laser system -- or laser scanning assembly -- must be incredibly precise. The traditional laser scanning assembly includes:
  • A laser
  • A movable mirror
  • A lens
The laser receives the page data -- the tiny dots that make up the text and images -- one horizontal line at a time. As the beam moves across the drum, the laser emits a pulse of light for every dot to be printed, and no pulse for every dot of empty space.


The laser doesn't actually move the beam itself. It bounces the beam off a movable mirror instead. As the mirror moves, it shines the beam through a series of lenses. This system compensates for the image distortion caused by the varying distance between the mirror and points along the drum.


Writing the Page
The laser assembly moves in only one plane, horizontally. After each horizontal scan, the printer moves the photoreceptor drum up a notch so the laser assembly can draw the next line. A small print-engine computer synchronizes all of this perfectly, even at dizzying speeds. Some laser printers use a strip of light emitting diodes (LEDs) to write the page image, instead of a single laser. Each dot position has its own dedicated light, which means the printer has one set print resolution. These systems cost less to manufacture than true laser assemblies, but they produce inferior results. Typically, you'll only find them in less expensive printers.

Photocopiers
Laser printers work the same basic way as photocopiers, with a few significant differences. The most obvious difference is the source of the image: A photocopier scans an image by reflecting a bright light off of it, while a laser printer receives the image in digital form. Another major difference is how the electrostatic image is created. When a photocopier bounces light off a piece of paper, the light reflects back onto the photoreceptor from the white areas but is absorbed by the dark areas. In this process, the "background" is discharged, while the electrostatic image retains a positive charge. This method is called "write-white."
In most laser printers, the process is reversed: The laser discharges the lines of the electrostatic image and leaves the background positively charged. In a printer, this "write-black" system is easier to implement than a "write-white" system, and it generally produces better results.


Toner Basics
One of the most distinctive things about a laser printer (or photocopier) is the toner. It's such a strange concept for the paper to grab the "ink" rather than the printer applying it. And it's even stranger that the "ink" isn't really ink at all. So what is toner? The short answer is: It's an electrically-charged powder with two main ingredients: pigment and plastic.
The role of the pigment is fairly obvious -- it provides the coloring (black, in a monochrome printer) that fills in the text and images. This pigment is blended into plastic particles, so the toner will melt when it passes through the heat of the fuser. This quality gives toner a number of advantages over liquid ink. Chiefly, it firmly binds to the fibers in almost any type of paper, which means the text won't smudge or bleed easily.


Photo courtesy Xerox
A developer bead coated with small toner particles


Applying Toner
So how does the printer apply this toner to the electrostatic image on the drum? The powder is stored in the toner hopper, a small container built into a removable casing. The printer gathers the toner from the hopper with the developer unit. The "developer" is actually a collection of small, negatively charged magnetic beads. These beads are attached to a rotating metal roller, which moves them through the toner in the toner hopper. Because they are negatively charged, the developer beads collect the positive toner particles as they pass through. The roller then brushes the beads past the drum assembly. The electrostatic image has a stronger negative charge than the developer beads, so the drum pulls the toner particles away.


In a lot of printers, the toner hopper, developer and drum assembly are combined in one replaceable cartridge.
The drum then moves over the paper, which has an even stronger charge and so grabs the toner. After collecting the toner, the paper is immediately discharged by the detac corona wire. At this point, the only thing keeping the toner on the page is gravity -- if you were to blow on the page, you would completely lose the image. The page must pass through the fuser to affix the toner. The fuser rollers are heated by internal quartz tube lamps, so the plastic in the toner melts as it passes through.
But what keeps the toner from collecting on the fuser rolls, rather than sticking to the page? To keep this from happening, the fuser rolls must be coated with Teflon, the same non-stick material that keeps your breakfast from sticking to the bottom of the frying pan.


Color Printers
Initially, most commercial laser printers were limited to monochrome printing (black writing on white paper). But now, there are lots of color laser printers on the market. Essentially, color printers work the same way as monochrome printers, except they go through the entire printing process four times -- one pass each for cyan (blue), magenta (red), yellow and black. By combining these four colors of toner in varying proportions, you can generate the full spectrum of color.


Inside a color laser printer
There are several different ways of doing this. Some models have four toner and developer units on a rotating wheel. The printer lays down the electrostatic image for one color and puts that toner unit into position. It then applies this color to the paper and goes through the process again for the next color. Some printers add all four colors to a plate before placing the image on paper.
Some more expensive printers actually have a complete printer unit -- a laser assembly, a drum and a toner system -- for each color. The paper simply moves past the different drum heads, collecting all the colors in a sort of assembly line.


Advantages of a Laser
So why get a laser printer rather than a cheaper inkjet printer? The main advantages of laser printers are speed, precision and economy. A laser can move very quickly, so it can "write" with much greater speed than an ink jet. And because the laser beam has an unvarying diameter, it can draw more precisely, without spilling any excess ink. Laser printers tend to be more expensive than inkjet printers, but it doesn't cost as much to keep them running -- toner powder is cheap and lasts a long time, while you can use up expensive ink cartridges very quickly. This is why offices typically use a laser printer as their "work horse," their machine for printing long text documents. In most models, this mechanical efficiency is complemented by advanced processing efficiency. A typical laser-printer controller can serve everybody in a small office.
When they were first introduced, laser printers were too expensive to use as a personal printer. Since that time, however, laser printers have gotten much more affordable. Now you can pick up a basic model for just a little bit more than a nice inkjet printer.
As technology advances, laser-printer prices should continue to drop, while performance improves. We'll also see a number of innovative design variations, and possibly brand-new applications of electrostatic printing. Many inventors believe we've only scratched the surface of what we can do with simple static electricity!

How does a bubble jet printer work?

An inkjet printer is any printer that fires extremely small droplets of ink onto paper to create an image. If you've ever looked at a piece of paper that has come out of an ink jet printer, you know that:
  • The dots are extremely small (between 10 and 30 dots per millimeter).
  • The dots are positioned very precisely.
  • In color printers, the dots can have multiple colors.
Inkjet printers are fairly inexpensive -- less expensive than laser printers, and much less expensive than color laser printers. Different types of inkjet printers form their droplets of ink in different ways. There are several technologies used by printer manufacturers, but by far the most popular technique is the bubble jet. In a bubble jet printer, tiny resistors create heat, and this heat vaporizes ink to create a bubble. The expansion that creates the bubble causes a droplet to form and eject from the print head. A typical bubble jet print head has 64 or 128 tiny nozzles, and all of them can fire a droplet simultaneously.

How Inkjet Printers Work

Browse the article How Inkjet Printers Work
Introduction to How Inkjet Printers Work
No matter where you are reading this article, you most likely have a printer nearby. And there's a very good chance that it is an inkjet printer. Since their introduction in the latter half of the 1980s, inkjet printers have grown in popularity and performance while dropping significantly in price.


Hewlett Packard inkjet printer
An inexpensive color inkjet printer made by Hewlett Packard. See more inkjet printer pictures.
An inkjet printer is any printer that places extremely small droplets of ink onto paper to create an image. If you ever look at a piece of paper that has come out of an inkjet printer, you know that:
  • The dots are extremely small (usually between 50 and 60 microns in diameter), so small that they are tinier than the diameter of a human hair (70 microns)!
  • The dots are positioned very precisely, with resolutions of up to 1440x720 dots per inch (dpi).
  • The dots can have different colors combined together to create photo-quality images.
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In this edition of HowStuffWorks, you will learn about the various parts of an inkjet printer and how these parts work together to create an image. You will also learn about the ink cartridges and the special paper some inkjet printers use.
First, let's take a quick look at the various printer technologies.

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Impact vs. Non-impact
There are several major printer technologies available. These technologies can be broken down into two main categories with several types in each:
  • Impact - These printers have a mechanism that touches the paper in order to create an image. There are two main impact technologies:
    • Dot matrix printers use a series of small pins to strike a ribbon coated with ink, causing the ink to transfer to the paper at the point of impact.
    • Character printers are basically computerized typewriters. They have a ball or series of bars with actual characters (letters and numbers) embossed on the surface. The appropriate character is struck against the ink ribbon, transferring the character's image to the paper. Character printers are fast and sharp for basic text, but very limited for other use.
  • Non-impact - These printers do not touch the paper when creating an image. Inkjet printers are part of this group, which includes:
    • Inkjet printers, which are described in this article, use a series of nozzles to spray drops of ink directly on the paper.
    • Laser printers, covered in-depth in How Laser Printers Work, use dry ink (toner), static electricity, and heat to place and bond the ink onto the paper.



A Hewlett Packard LaserJet 4050T

    • Solid ink printers contain sticks of wax-like ink that are melted and applied to the paper. The ink then hardens in place.
    • Dye-sublimation printers have a long roll of transparent film that resembles sheets of red-, blue-, yellow- and gray-colored cellophane stuck together end to end. Embedded in this film are solid dyes corresponding to the four basic colors used in printing: cyan, magenta, yellow and black (CMYK). The print head uses a heating element that varies in temperature, depending on the amount of a particular color that needs to be applied. The dyes vaporize and permeate the glossy surface of the paper before they return to solid form. The printer does a complete pass over the paper for each of the basic colors, gradually building the image.
    • Thermal wax printers are something of a hybrid of dye-sublimation and solid ink technologies. They use a ribbon with alternating CMYK color bands. The ribbon passes in front of a print head that has a series of tiny heated pins. The pins cause the wax to melt and adhere to the paper, where it hardens in place.
    • Thermal autochrome printers have the color in the paper instead of in the printer. There are three layers (cyan, magenta and yellow) in the paper, and each layer is activated by the application of a specific amount of heat. The print head has a heating element that can vary in temperature. The print head passes over the paper three times, providing the appropriate temperature for each color layer as needed.
Out of all of these incredible technologies, inkjet printers are by far the most popular. In fact, the only technology that comes close today is laser printers.
So, let's take a closer look at what's inside an inkjet printer.

Inside an Inkjet Printer
Parts of a typical inkjet printer include:
  • Print head assembly
    • Print head - The core of an inkjet printer, the print head contains a series of nozzles that are used to spray drops of ink.



The print head assembly

    • Ink cartridges - Depending on the manufacturer and model of the printer, ink cartridges come in various combinations, such as separate black and color cartridges, color and black in a single cartridge or even a cartridge for each ink color. The cartridges of some inkjet printers include the print head itself.
    • Print head stepper motor - A stepper motor moves the print head assembly (print head and ink cartridges) back and forth across the paper. Some printers have another stepper motor to park the print head assembly when the printer is not in use. Parking means that the print head assembly is restricted from accidentally moving, like a parking brake on a car.



Stepper motors like this one control the movement of most parts of an inkjet printer.

    • Belt - A belt is used to attach the print head assembly to the stepper motor.
    • Stabilizer bar - The print head assembly uses a stabilizer bar to ensure that movement is precise and controlled.



Here you can see the stabilizer bar and belt.

  • Paper feed assembly
    • Paper tray/feeder - Most inkjet printers have a tray that you load the paper into. Some printers dispense with the standard tray for a feeder instead. The feeder typically snaps open at an angle on the back of the printer, allowing you to place paper in it. Feeders generally do not hold as much paper as a traditional paper tray.
    • Rollers - A set of rollers pull the paper in from the tray or feeder and advance the paper when the print head assembly is ready for another pass.



The rollers move the paper through the printer.

    • Paper feed stepper motor - This stepper motor powers the rollers to move the paper in the exact increment needed to ensure a continuous image is printed.
  • Power supply - While earlier printers often had an external transformer, most printers sold today use a standard power supply that is incorporated into the printer itself.
  • Control circuitry - A small but sophisticated amount of circuitry is built into the printer to control all the mechanical aspects of operation, as well as decode the information sent to the printer from the computer.



The mechanical operation of the printer is controlled by a small circuit board containing a microprocessor and memory.

  • Interface port(s) - The parallel port is still used by many printers, but most newer printers use the USB port. A few printers connect using a serial port or small computer system interface (SCSI) port.



While USB taking over, many printers still use a parallel port.

Heat vs. Vibration
Different types of inkjet printers form their droplets of ink in different ways. There are two main inkjet technologies currently used by printer manufacturers:


View of the nozzles on a thermal bubble inkjet print head

  • Thermal bubble - Used by manufacturers such as Canon and Hewlett Packard, this method is commonly referred to as bubble jet. In a thermal inkjet printer, tiny resistors create heat, and this heat vaporizes ink to create a bubble. As the bubble expands, some of the ink is pushed out of a nozzle onto the paper. When the bubble "pops" (collapses), a vacuum is created. This pulls more ink into the print head from the cartridge. A typical bubble jet print head has 300 or 600 tiny nozzles, and all of them can fire a droplet simultaneously.

    Click the button to see how a thermal bubble inkjet printer works.
  • Piezoelectric - Patented by Epson, this technology uses piezo crystals. A crystal is located at the back of the ink reservoir of each nozzle. The crystal receives a tiny electric charge that causes it to vibrate. When the crystal vibrates inward, it forces a tiny amount of ink out of the nozzle. When it vibrates out, it pulls some more ink into the reservoir to replace the ink sprayed out.



Click on the button to see how a piezoelectric inkjet printer works.
Let's walk through the printing process to see just what happens.

Click "OK" to Print
When you click on a button to print, there is a sequence of events that take place:
  1. The software application you are using sends the data to be printed to the printer driver.
  2. The driver translates the data into a format that the printer can understand and checks to see that the printer is online and available to print.
  3. The data is sent by the driver from the computer to the printer via the connection interface (parallel, USB, etc.).
  4. The printer receives the data from the computer. It stores a certain amount of data in a buffer. The buffer can range from 512 KB random access memory (RAM) to 16 MB RAM, depending on the model. Buffers are useful because they allow the computer to finish with the printing process quickly, instead of having to wait for the actual page to print. A large buffer can hold a complex document or several basic documents.
  5. If the printer has been idle for a period of time, it will normally go through a short clean cycle to make sure that the print head(s) are clean. Once the clean cycle is complete, the printer is ready to begin printing.
  6. The control circuitry activates the paper feed stepper motor. This engages the rollers, which feed a sheet of paper from the paper tray/feeder into the printer. A small trigger mechanism in the tray/feeder is depressed when there is paper in the tray or feeder. If the trigger is not depressed, the printer lights up the "Out of Paper" LED and sends an alert to the computer.
  7. Once the paper is fed into the printer and positioned at the start of the page, the print head stepper motor uses the belt to move the print head assembly across the page. The motor pauses for the merest fraction of a second each time that the print head sprays dots of ink on the page and then moves a tiny bit before stopping again. This stepping happens so fast that it seems like a continuous motion.
  8. Multiple dots are made at each stop. It sprays the CMYK colors in precise amounts to make any other color imaginable.
  9. At the end of each complete pass, the paper feed stepper motor advances the paper a fraction of an inch. Depending on the inkjet model, the print head is reset to the beginning side of the page, or, in most cases, simply reverses direction and begins to move back across the page as it prints.
  10. This process continues until the page is printed. The time it takes to print a page can vary widely from printer to printer. It will also vary based on the complexity of the page and size of any images on the page. For example, a printer may be able to print 16 pages per minute (PPM) of black text but take a couple of minutes to print one, full-color, page-sized image.
  11. Once the printing is complete, the print head is parked. The paper feed stepper motor spins the rollers to finish pushing the completed page into the output tray. Most printers today use inks that are very fast-drying, so that you can immediately pick up the sheet without smudging it.
In the next section, you will learn a little more about the ink cartridges and the paper used.

Paper and Ink
Inkjet printers are fairly inexpensive. They cost less than a typical black-and-white laser printer, and much less than a color laser printer. In fact, quite a few of the manufacturers sell some of their printers at a loss. Quite often, you can find the printer on sale for less than you would pay for a set of the ink cartridges!


This printer sells for
less than $100.

Why would they do this? Because they count on the supplies you purchase to provide their profit. This is very similar to the way the video game business works. The hardware is sold at or below cost. Once you buy a particular brand of hardware, then you must buy the other products that work with that hardware. In other words, you can't buy a printer from Manufacturer A and ink cartridges from Manufacturer B. They will not work together.


A typical color ink cartridge:
This cartridge has cyan, magenta and yellow inks in separate reservoirs.

Another way that they have reduced costs is by incorporating much of the actual print head into the cartridge itself. The manufacturers believe that since the print head is the part of the printer that is most likely to wear out, replacing it every time you replace the cartridge increases the life of the printer. The paper you use on an inkjet printer greatly determines the quality of the image. Standard copier paper works, but doesn't provide as crisp and bright an image as paper made for an inkjet printer. There are two main factors that affect image quality:
  • Brightness
  • Absorption
The brightness of a paper is normally determined by how rough the surface of the paper is. A course or rough paper will scatter light in several directions, whereas a smooth paper will reflect more of the light back in the same direction. This makes the paper appear brighter, which in turn makes any image on the paper appear brighter. You can see this yourself by comparing a photo in a newspaper with a photo in a magazine. The smooth paper of the magazine page reflects light back to your eye much better than the rough texture of the newspaper. Any paper that is listed as being bright is generally a smoother-than-normal paper.
The other key factor in image quality is absorption. When the ink is sprayed onto the paper, it should stay in a tight, symmetrical dot. The ink should not be absorbed too much into the paper. If that happens, the dot will begin to feather. This means that it will spread out in an irregular fashion to cover a slightly larger area than the printer expects it to. The result is an page that looks somewhat fuzzy, particularly at the edges of objects and text.



Imagine that the dot on the left is on coated paper and the dot on the right is on low-grade copier paper. Notice how irregular and larger the right dot is compared to the left one.
As stated, feathering is caused by the paper absorbing the ink. To combat this, high-quality inkjet paper is coated with a waxy film that keeps the ink on the surface of the paper. Coated paper normally yields a dramatically better print than other paper. The low absorption of coated paper is key to the high resolution capabilities of many of today's inkjet printers. For example, a typical Epson inkjet printer can print at a resolution of up to 720x720 dpi on standard paper. With coated paper, the resolution increases to 1440x720 dpi. The reason is that the printer can actually shift the paper slightly and add a second row of dots for every normal row, knowing that the image will not feather and cause the dots to blur together.
Inkjet printers are capable of printing on a variety of media. Commercial inkjet printers sometimes spray directly on an item like the label on a beer bottle. For consumer use, there are a number of specialty papers, ranging from adhesive-backed labels or stickers to business cards and brochures. You can even get iron-on transfers that allow you to create an image and put it on a T-shirt! One thing is for certain, inkjet printers definitely provide an easy and affordable way to unleash your creativity.


Refilling Cartridges
Because of the expense of inkjet cartridges, a huge business has grown around the idea of refilling them. For most people, refilling makes good sense, but there are a few things to be aware of:
  • Make sure the refill kit is for your printer model. As you learned in the previous section, different printers use different technologies for putting the ink on the paper. If the wrong type of ink is used, it can degrade the output or possibly damage the printer. While some commercial inkjets use oil-based inks, virtually all desktop inkjets for home or office use have water-based ink. The exact ink composition varies greatly between manufacturers. For example, thermal bubble inkjets need ink that is stable at higher temperatures than piezoelectric printers.
  • Most manufacturers require that you use only their approved ink. Refill kits normally will void your warranty.
  • While you can refill cartridges, be very careful of the ones that have the print head built into the cartridge. You do not want to refill these more than two or three times, or the print head will begin to deteriorate and could damage your printer.
Check out this site for some good links and information about inkjet refills.

My scanner has a resolution of 9600x1200 dpi -- what do those numbers mean?

My scanner has a resolution of 9,600x1,200 dpi -- what do those numbers mean?
Scanners vary in resolution and sharpness. Most flatbed scanners have a true hardware resolution of at least 300x300 dots per inch (dpi). The scanner's dpi is determined by two factors:
  • The x-direction sampling rate - This is determined by the number of sensors in the CCD imaging array.
  • The y-direction sampling rate - This is determined by the precision of the stepper motor.


The number of elements in the CCD array (above) determines the x-direction resolution.
Let's take a simple example: If a scanner's resolution is 300x300 dpi, and that scanner is capable of scanning a letter-sized (8.5x11-inch) document, then the CCD has 2,550 sensors arranged in each horizontal row -- 8.5 (inches across) x 300 (x-direction sampling rate) = 2,550. A single-pass scanner would have three of these rows for a total of 7,650 sensors. The stepper motor in our example is able to move in increments equal to 1/300ths of an inch.
Sharpness depends mainly on the quality of the optics used to make the lens and the brightness of the light source. A bright xenon lamp and high-quality lens will create a much clearer and therefore sharper image than a standard fluorescent lamp and basic lens.
Of course, many scanners proclaim resolutions of 4,800x4,800 or even 9,600x9,600. To achieve a hardware resolution with an x-direction sampling rate of 9,600 would require a CCD array of 81,600 sensors, which is almost unheard of. If you look at the specifications, these high resolutions are usually labeled software-enhanced, interpolated resolution or something similar. What does that mean?
Interpolation is a process that the scanning software uses to increase the perceived resolution of an image. It does this by creating extra pixels in between the ones actually scanned by the CCD array. These extra pixels are a weighted average of the adjacent pixels. For example, if the hardware resolution is 300x300, and the interpolated resolution is 600x300, then the software is adding a pixel between every two pixels scanned by a CCD sensor in each row.

What are the bumps at the end of computer cables?

In a typical computer system found in a home or office, you normally see these "bumps" on the mouse, keyboard and monitor cables. You can also find them on power supply wires when a device (like a printer or scanner) uses an external transformer. These "bumps" are called ferrite beads or sometimes ferrite chokes. Their goal in life is to reduce EMI (electromagnetic interference) and RFI (radio-frequency interference). You can see these beads in the following photo:


A ferrite bead is simply a hollow bead or cylinder made of ferrite, which is a semi-magnetic substance made from iron oxide (rust) alloyed with other metals. It slips over the cable when the cable is made, or it can be snapped around the cable in two pieces after the cable is made. The bead is encased in plastic -- if you cut the plastic, all that you would find inside is a black metal cylinder.
Computers are fairly noisy devices. The motherboard inside the computer's case has an oscillator that is running at anywhere from 300 MHz to 1,000 MHz. The keyboard has its own processor and oscillator as well. The video card has its own oscillators to drive the monitor. All of these oscillators have the potential to broadcast radio signals at their given frequencies. Most of this interference can be eliminated by the cases around the motherboard and keyboard.
Another source of noise is the cables connecting the devices. These cables act as nice, long antennae for the signals they carry. They broadcast the signals quite efficiently. The signals they broadcast can interfere with radios and TVs. The cables can also receive signals and transmit them into the case, where they cause problems. A ferrite bead has the property of eliminating the broadcast signals. Essentially, it "chokes" the RFI transmission at that point on the cable -- this is why you find the beads at the ends of the cables. Instead of traveling down the cable and transmitting, the RFI signals turn into heat in the

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